TIBURON(GK) >2008 > G 2.7 DOHC > Engine Mechanical System > Intake And Exhaust System > Intake Manifold>Repair procedures  
REMOVAL
1.
Remove the engine cover.
2.
Remove air cleaner hose.
3.
Remove surge tank assembly.
(1)
Disconnect the accelerator cable.
(2)
Disconnect the TPS connector.
(3)
Disconnect the ISA connector.
(4)
Disconnect the injector connector.
(5)
Disconnect the PCSV connector.
(6)
Disconnect the PCSV hose.
(7)
Disconnect the brake booster vacuum hose.

(8)
Disconnect the PCV hose.
(9)
Disconnect the IAT sensor connector.
(10)
Remove the surge tank stay.
(11)
Remove the surge tank assembly.
4.
Remove the injector assembly(A).

5.
Remove the intake manifold(A) and gasket.

INSTALLATION
1.
Install the intake manifold and gasket.
Tightening torque
18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)

2.
Install the injector assembly. (Refer to Injector in FL Group).
3.
Install the surge tank assembly.
(1)
Install the surge tank assembly.
Tightening torque
18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)
(2)
Install the surge tank stay.
Tightening torque
18.6 ~ 23.5Nm (1.9 ~ 2.4kgf.m, 13.7 ~ 17.4lb-ft)
(3)
Install the ground cable.
(4)
Connect the IAT sensor connector.
(5)
Connect the PCV hose.
(6)
Connect the brake booster vacuum hose.
(7)
Connect the PCSV hose.
(8)
Connect the PCSV connector.
(9)
Connect the injector connector.
(10)
Connector the ISA connector.
(11)
Connector the TPS connector.
(12)
Connector the actuator cable.
4.
Install the air cleaner hose.
5.
Install the engine cover.